Sheet Metal Fabrication Services

  • Versatile Applications: Used in industries like automotive, aerospace, and construction for various components.
  • Precision Cutting: Techniques like laser cutting ensure high accuracy and clean edges.
  • Custom Shapes: Capable of creating complex designs tailored to specific project requirements.
  • Material Variety: Works with metals such as aluminum, steel, and copper, offering diverse options.
  • Cost-Effective Production: Efficient processes reduce waste and lower manufacturing costs.
  • Strength and Durability: Produces robust components suitable for demanding environments.
  • Rapid Prototyping: Enables quick development of prototypes for testing and validation.
Sheet Metal Fabrication

14+

Years Experience

98.15%

On-Time Delivery

96%

customer satisfaction rate

99%

Quality Pass Rate

Looking for Sheet Metal Fabrication Services for Your Manufacturing Needs?

Are you searching for a world-class sheet metal fabrication service provider? PCBAndAssembly specializes in delivering high-precision sheet metal fabrication with a focus on quality, efficiency, and customer satisfaction. As a premier sheet metal fabrication partner trusted by industry leaders across the United States, we deliver precision-engineered solutions that drive innovation and efficiency in American manufacturing.

Get in touch with us today for a customized quote or consultation. We look forward to working with you!

How Much Do Sheet Metal Fabrication Services Cost?

The cost of sheet metal fabrication can vary widely, but generally falls within the range of $25 to $150 per hour for labor. However, the total cost will depend on several factors, such as the complexity of the design, the type and thickness of the metal used, the quantity of parts needed, the required finishing processes, and the turnaround time. Simple projects may cost a few hundred dollars, while more complex, large-scale fabrications can run into thousands of dollars.

Note: For exact prices, contact PCBAndAssemly directly. Our team will look at your project needs and give you a clear quote. Costs change based on what you need and current market prices. We offer fair pricing for all sheet metal fabrication projects. Get in touch with us today to discuss your needs.

How the Sheet Metal Fabrication Process Works

The typical sheet metal fabrication process includes these sub-processes:

Design

The design is typically done using CAD software or by hand while considering product dimensions, tolerances, and sheet metal material

Cutting

Sheets are generally cut using lasers, but other processes use plasma or water jets.

Bending

Also known as CNC folding, this process can be completed using automated panel bending or manual press brake machines.

Forming

This step deforms the sheet to the required shape without cutting.

Welding

Welding joins all the fabricated metal parts to form the final product.

Finishing

Finishing involves preparing the metal sheets for maximum durability, such as by adding an extra layer of durability (powder coating, polishing, electroplating, etc.).

Assembly

Assembling the final product involves adding the required products before packaging and delivery.

Major Types of Sheet Metal

Aluminum: This metal offers a good strength-to-weight ratio, making it suitable for automotive and aerospace or aviation parts fabrication. It is also highly conductive, so cooking vessels and electrical devices use this metal.

Aluminized Steel: With aluminum’s superb corrosion resistance properties and carbon steel’s high strength, these metal sheets are ideal for cooking appliances and other products operating at high temperatures.

High-Strength Steel: With steel metal sheets as the base, high strength steel is alloyed with several elements, such as manganese, carbon, and copper to enhance its hardness.

Copper: Although costlier than aluminum, copper is more thermally and electrically conductive. Its sheets can be used to make roofs, sinks, and doors.

Stainless Steel: Stainless steel is commonly used to make kitchen equipment because it is easily manufactured. Moreover, stainless steel is corrosion, heat, and fire-resistant, and has a high strength-to-weight ratio.

Galvanized Steel: This metal comprises steel-coated zinc to improve corrosion resistance and is more common in water pipes.

Titanium: Titanium is also corrosion resistant and has a high-to-weight ratio, making it prevalent in medical and aviation components.

Carbon Steel: Steel alloyed with carbon results in a strong and hardened metal when they are treated with heat.

Our Sheet Metal Fabrication Capabilities

Laser Cutting

Processing Accuracy: ±0.05mm/100mm

Materials: The thickness varies with different materials, typically carbon steel plate ≤12mm, stainless steel plate ≤10mm, and non-metallic materials ≤20mm.

 

Bending Forming

Processing Accuracy: ±0.05mm/100mm

Materials: Aluminum and steel.

 

Stamping Forming

Processing Accuracy: ±0.02mm/100mm

Materials: Cold-rolled sheet (SPCC), hot-rolled sheet (SHCC), galvanized sheet (SECC, SGCC), copper (CU), aluminum sheet (6061, 5052, 1010, 1060, 6063, hard aluminum, etc.)

CNC

Sheet Metal Fabrication: Advantages and Disadvantages

Advantages

  • Enables lightweight parts manufacturing
  • Can process a wide variety of metal materials with different properties
  • Multiple processing techniques
  • Provides high efficiency and accuracy in fabrication, especially when using laser cutters
  • Outputs are sturdy and durable (thin sheet metal can be engineered to be structurally strong)
  • Can be used for a wide range of projects that require small, medium, or large metal sheet pieces
  • Cost-effective sheet metal component manufacturing process
  • Sheet metal is highly recyclable, making the process eco-friendly

Limitations

  • Expensive tooling materials and equipment, especially if custom-made
  • Each fabrication technique has its limits
  • Tight bending is only limited to thin metal sheets
  • The fabricated products can be boxy and appear rudimentary
  • Metal needs processing after fabrication, which can increase overall costs

Why Choose Us as Your Sheet Metal Fabrication Service Provider? 

Our one-stop prototype and product processing services employ advanced CNC machining, 3D printing, silicone molding, rapid molding, injection molding, sheet metal processing, along with numerous surface treatment technologies. We combine numerous processes to ensure precise and accurate results.

As your best sheet metal fabrication service provider, our professional team guarantees quick quotations and real-time tracking of order status.

PCBAndAssembly has a robust quality control system and has received several certifications, including ISO 9001, ISO 14001, IATF 16949, and ISO 27001. We aim to be your go-to Sheet Metal Fabrication company by providing excellent service, affordable prices, and exceptional products.

Applications of Sheet Metal Fabrication

Automotive Industry

Body panels (doors, hoods, fenders, roofs), structural components (chassis parts, frame elements), interior components (dashboard structures, seat frames), exhaust systems (mufflers, catalytic converter housings)

Aerospace Industry

Fuselage panels, wing and tail assemblies, interior cabin components, fuel tanks, hydraulic systems

Construction and Architecture

Roofing materials (metal roofs, gutters, downspouts), HVAC systems (ductwork, vents), structural elements (steel framing, support beams), decorative elements (facades, panels, architectural details)

Electronics and Appliances

Computer and server enclosures, smartphone and tablet casings, home appliances (refrigerators, washing machines), industrial equipment housings

Energy Sector

Solar panel frames, wind turbine components, oil and gas equipment (tanks, pipes, valves), power generation equipment housings

Medical and Healthcare

Medical device casings, hospital furniture (beds, cabinets, trolleys), surgical instruments, laboratory equipment housings

Food and Beverage Industry

Food processing equipment, commercial kitchen appliances, beverage cans, storage tanks, silos

Telecommunications

Cell tower components, antenna housings, equipment racks, satellite dishes

Transportation

Railway car bodies, shipbuilding components (hull plates, structural elements), bus and truck body panels

Furniture and Fixtures

Metal cabinets, office furniture (desks, filing cabinets), decorative metal furniture, retail display fixtures

Signage and Advertising

Billboard structures, illuminated signs, directional signage, trade show displays

Defense and Military

Armored vehicle components, weapon systems housings, military equipment containers, naval vessel components

Consumer Goods

Cookware, tools, lighting fixtures, outdoor equipment (grills, fire pits)

Industrial Machinery

Machine guards, conveyor systems, industrial robots, packaging machinery

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Sheet Metal Fabrication FAQs

Sheet metal fabrication is a manufacturing process that uses flat metal sheets to make different products. This process is compatible with various metal materials, such as aluminum, copper, brass, and zinc, and you can fabricate the flat sheet by forming, bending, cutting, folding, punching, stretching, and assembling. In addition, this technique is often used in the production of parts for PCB assembly manufacturers, as it allows for precise and customizable components that meet specific electronic needs.

We use energy-efficient machinery, renewable energy, and waste recycling programs to minimize environmental impact. We also maintain ISO 14001 certification and implement eco-friendly alternatives in our processes.

Lead times range from 24 hours for simple components to several weeks for complex projects. The timeline depends on design, material, and process complexity. We provide estimated lead times during the quotation process and offer expedited services when needed.